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View Full Version : New Project, Tial 30r/35r V-band manifold


TbTalon94
10-15-2009, 09:34 PM
Here is the start. Just got the collector fabbed up and tacked together. Decided to snap a few pictures along the process so you can get an idea how much work really goes into making one of these. Obviously I skipped all the math, jigs, and cutting it takes to get the pieces just right to fit. The collector is just tacked up, so welding/porting/blending is all yet to take place.

On to the pics:

http://i53.photobucket.com/albums/g49/Tbtalon94/TAB-FAB/Collector2.jpg
http://i53.photobucket.com/albums/g49/Tbtalon94/TAB-FAB/Collector1.jpg
http://i53.photobucket.com/albums/g49/Tbtalon94/TAB-FAB/Collector3.jpg
http://i53.photobucket.com/albums/g49/Tbtalon94/TAB-FAB/Collector4.jpg

Well been workin hard to try and get this done and keep up with other things going on. Here are a few pics. It's not completely finished obviously but pretty much 90% done.

http://i53.photobucket.com/albums/g49/Tbtalon94/TAB-FAB/Manifold6-1.jpg
http://i53.photobucket.com/albums/g49/Tbtalon94/TAB-FAB/Manifold7-1.jpg
http://i53.photobucket.com/albums/g49/Tbtalon94/TAB-FAB/Manifold1.jpg
http://i53.photobucket.com/albums/g49/Tbtalon94/TAB-FAB/Manifold4.jpg

Finished it up tonight!! I think it turned out great. Fits perfect, easy to install, and doesn't look to bad if i don't say so myself!
http://i53.photobucket.com/albums/g49/Tbtalon94/TAB-FAB/Pic10.jpg

http://i53.photobucket.com/albums/g49/Tbtalon94/TAB-FAB/Pic9.jpg

http://i53.photobucket.com/albums/g49/Tbtalon94/TAB-FAB/Pic3.jpg

http://i53.photobucket.com/albums/g49/Tbtalon94/TAB-FAB/Pic4.jpg

Lemme know what you think!

-Trevor
JustinS
10-15-2009, 09:37 PM
looks top fuckin' notch
FiFdYnUtZ
10-15-2009, 09:38 PM
looks great so far! cant wait to see the process pics
Xboosted23X
10-15-2009, 10:32 PM
nice. can't wait to see it finished and installed.
Ricky
10-15-2009, 10:48 PM
the turbo could be bigger.....
Drifte
10-15-2009, 10:52 PM
That looks like one of those Tial housed garret turbos from ImportEvolution...

collector is hotness, weld it before giant cat knocks it down.
McKeever
10-16-2009, 01:40 AM
Are those Tial housings lighter than the cast housings?

The collector is looking good imo.
Jappbox
10-16-2009, 07:58 AM
Yes the housings are much lighter than the cast ones, by 33% they say. My 42R style Tial is very light for that size of turbo.
McKeever
10-17-2009, 12:25 AM
I wish Tial made a housing that would work for the holset super 40's, the cast holset housing are pretty heavy.
TbTalon94
11-01-2009, 08:28 PM
Updated with a few pics!! Just about done, then onto the downpipe, dump tube, lower i/c pipe and coolant/oil lines.
DustinsDuster
11-01-2009, 08:29 PM
thats a really nice wastegate, hehe...
Xboosted23X
11-01-2009, 09:53 PM
looks good. are you going to have to ditch the stock fans? is it pretty close to being equal length
FiFdYnUtZ
11-01-2009, 10:34 PM
looks badass!
TbTalon94
11-02-2009, 07:42 AM
looks good. are you going to have to ditch the stock fans? is it pretty close to being equal length

there is only one stock fan on the inside of the engine bay, and yes I will be getting a slim-line fan. I could run the stock fan if I really wanted to but I'd have to re-make my intake to clear everything. I also got an aluminum radiator to put in and I don't want to bolt the stock ugly fan on with it.

The runners are as close as they can be to equal length while being the shortest route. The #1 runner is slightly shorter then the other 3, but the other 3 are all within an inch or two of each other. #1 is about 1.5-2" shorter then the others. So it's pretty close to being equal length.
Scott
11-02-2009, 08:05 AM
Yeah manifold is way nice looking man!! Im always impressed with the tubing work I have seen, what did you use to match the tubing up going into that collector? looks like it was done on a machine
TbTalon94
11-02-2009, 08:19 AM
You mean the collector itself? That was just a band-saw with a jig we made. We also made a jig to cut 90* elbows at any angle consistantly.
TbTalon94
11-02-2009, 08:57 PM
Finished it up tnight, added some pics up top!!
slo4cyl
11-02-2009, 09:54 PM
looks great guys!
FiFdYnUtZ
11-02-2009, 10:02 PM
haha i like how you stole AMS's welded on logo look...(no sarcasm, i really do like it..lol)
FiFdYnUtZ
11-02-2009, 10:03 PM
you guys looking into possibly mass producing some of these? or are ya sticking to custom order work?
TbTalon94
11-03-2009, 07:31 AM
I didn't steal their design. I had a lot of those tags made, and that was the only practical place to put it. It just adds that little touch and I like it.

I was thinking of producing these, but the Evo market is pretty saturated. I might dabble in a little bit and see if anyone is interested.
TbTalon94
11-03-2009, 09:49 PM
Posted up a little better quality pictures!
JacobS
11-04-2009, 04:35 PM
looks good trevor!
Ricky
11-04-2009, 06:25 PM
looks good but do you think it can hang with a 13.8 subaru....
Drifte
11-04-2009, 06:39 PM
I heard someone was selling these...
http://importevolution.com/images/mani_1websmall.jpg
haha. Get that next project going;)